ALPINE Revolutionizes Chicken Leg Processing with Unmatched Efficiency and Quality
As the demand for deboned leg meat grows, ALPINE (Anatomic Leg Processor Innovative New Evolution) offers processors an advanced solution to increase production volumes while maintaining superior yield and quality. This cutting-edge module, designed to seamlessly integrate with Marel’s ACM-NT cut-up line, represents a breakthrough in anatomic leg processing. Its ability to handle a wide range of weights with precision and reduced labor dependency sets a new industry benchmark.
Innovative Technology for Optimal Performance
ALPINE incorporates state-of-the-art features, including the **Hip Dislocation Wheel**, which ensures precise hip tilting movements necessary for anatomical cuts. This innovation minimizes force exertion and keeps the leg securely in the shackle, resulting in exceptional performance and nearly zero leg loss.
Additionally, advanced back piece separation and detection technology enhance accuracy by preventing incorrectly cut legs. For markets with specific requirements, an optional groin skin removal module can be added, significantly reducing the need for manual trimming.
User-Friendly Operation
ALPINE is equipped with an intuitive HMI touchscreen interface, allowing operators to input recipes tailored to the characteristics of the incoming flock. This automatically adjusts machine settings for maximum leg yield. The touchscreen also displays real-time performance data, such as backpiece detection accuracy, leg loss, and unprocessed legs, providing actionable insights.
Built-in software tracks historical and live performance metrics, enabling processors to address potential issues proactively, minimize downtime, and optimize maintenance schedules. ALPINE’s data-driven design ensures consistent peak performance with minimal manual intervention.
Versatility for Varied Flock Weights
ALPINE is engineered to deliver high-yield anatomic legs across an extensive range of bird weights, without requiring significant adjustments. This adaptability is ideal for processors handling flocks with diverse weights, including larger birds common in specific markets.
Whether processing water-chilled or air-chilled lines, ALPINE integrates effortlessly into existing setups. It pairs seamlessly with Marel’s Thigh Fillet System, achieving processing capacities of up to 7,200 products per hour while maintaining exceptional quality and consistency.
Efficiency and Labor Savings
By keeping legs securely in the shackles throughout the process, ALPINE virtually eliminates product drops, rework, and downtime. Automated settings, digital controls, and precise performance monitoring further reduce labor requirements. The module’s ease of use, combined with its broad weight range capability, ensures consistently high yields and operational efficiency.
Setting a New Standard in Leg Processing
With its advanced features, ease of operation, and adaptability, ALPINE redefines the possibilities for chicken leg processing. Processors can rely on its innovative technologies to meet increasing demand, maximize yield, and reduce labor, ensuring a sustainable and efficient operation.
For more information on how ALPINE can enhance your processing line, contact Marel today.
